Description of the goods or services required
Dunbia is building a modern , efficient abattoir in its Llanybydder site. The new plant will need to meet all the latest Health and Safety (CE) requirements and will need to have full warranty on equipment and structures as well as pre agreed guarantees on performance KPI’s & timelines which the supplier will be responsible for delivering as Dunbia cannot afford delays or interruptions to its supply chain.
All works associated with building the Cattle abattoir will need to be in accordance with BRC, FSA, USDA and UK multiple requirements and other relevant legislative bodies.
Each supplier will be required to certify compliance with these standards and ensure delivery of these standards on time so as not to compromise the overall project.
Areas that are covered by this notice are as below:-
1 - To modify existing lamb boning hall to new layout, facilitating new beef line installation.
SCOPE:
- Relocate existing part of boning hall into new location
- Design, fabricate, supply and install conveying system making new layout fully functional.
- Upgrade existing control system to provide the same level of automation as existing setup.
- Wire and connect all new and relocated motors, inverters etc.
- Commission system into full operation.
NOTES:
- Allow only for nights and weekends work on site
- More detailed information can be released after signing Non Disclosure Agreement with Dunbia UK.
2 - Mechanical, civil and electrical works in existing boning hall facilitating new beef line installation.
- To relocate and recommission rotary vacuum packing machine
- To relocate and recommission VS95 vacuum packing machine
- To build new vacuum pump room
- To relocate and recommission vacuum pumps
- To update RFID system to match new boning hall layout
- To update sprinkler system to new despatch chill layout
- To install:
a/. Sliding door between Palletising and main Chiller (re-use existing door)
b/. High Speed door between Packing and Palletising (re-use existing door)
c/. New dock leveller and RS door for Fresh pack Loading bay
d/. Air curtain at bone discharge conveyor
e/. Dividing wall between Fresh Pack and Palletising - length 15m
- To manufacture stainless steel washing platforms - 3 of.
- To create wall opening for bones discharge conveyor
- To build new lean-to bone shed 3x4m
- To reinstate sprinkler system in future chills 3&4
- To modify medium pressure system to fit new boning hall layout.
NOTES:
Allow for out of factory production hours work only
Weekend and night work will be possible
All works inside factory require food grade finish.
Point 1 & 2 have to be completed within one weekend.
Time when sprinkler system is out of operation has to be reduced to minimum and agreed with site H&S officer prior to commencing works
All dismantled and redundant materials should be removed from site at the cost of contractor.
3 - To design, fabricate, supply, install and commission fully operational beef slaughter line to the capacity up to 50 cattle per hour.
SCOPE
- Stunning
- Bleeding
- Transfer and dehiding
- Clean line (full green and red offal lines included)
- Hook return system
- Electric controls and panels
- Secondary steel
- Transport rails (including carcass chills 1-4, offal chill with frames, detain chill)
- Transport hooks
- Quartering line
- Existing lamb loading bay secondary steel and rails modification
Notes:
- List above is indicatory only and does not include all elements of fully operational line.
- Main building dim: 55m x 10m
- More detailed information can be released after signing Non Disclosure Agreement with Dunbia UK.
4 –To supply, install and commission beef dressing line tools as per below list:
Scope:
- To supply listed below tools with all auxiliary equipment required for it's smooth operation
- To install listed below tools in new cattle abattoir
- To commission installed equipment
- To train abattoir staff how to use installed equipment
- To train members of Engineering equipment how to maintain installed equipment
- To supply spare parts stock sufficient for 6 months trouble free operation counted from commissioning date.
Equipment list and qty required –
TOOL NAME: Qty
Stun guns 2
Water rodding 1
Pneumatic rodding 0
Clippers with vacuum 1
Hock cutters 4
Horn cutter 1
Brisket saw 1
Belly spreader 1
Splitting saw 1
Spinal cord vacuum removal 1
Steam vac cleaner 1
Dehider tool 5
Round power knife trimmer 3
Breaking saw 1
Snips 1
Skinning machine 1
Chain hoist 2 speed 2.0T 1
Hip suspension hoist 1
Dehider tool sharpener 1
Stun gun stand with counter 1
Round trimmer sharpening tool 1
Notes:
All power and compressed air supplied by Dunbia
Oil for hydraulic packs by Dunbia
Allow maximum distance of 15 m from power packs to tool
5 - To design, manufacture, supply and commission Hot and Cold washdown systems.
1 - Medium pressure hot water factory wash down system
2 - Medium pressure cold water lairage wash down system
Scope / Design parameters
- Operating pressure of both systems -40bar / 40bar
- Operating temperature of hot water system - 65°C
- Number of Foam, Rinse and Sanitise Stations - 14
- Number of simultaneous users - Hot water - 15
- Number of simultaneous users - Cold water - 5
- Duty and standby pump(s) in hot water system
- Application kit for all stations
NOTES:
Wash down system installation by others
Training to be included
NOTE: To register your interest in this notice and obtain any additional information please visit the Sell2Wales Web Site at https://www.sell2wales.gov.wales/Search/Search_Switch.aspx?ID=113027.
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