Description of the goods or services required
Multihead Weigher with up to 15x3L weighing buckets -
• Stainless steel
• Protection class IP54
• Food grade material according to EU/FDA rules
• Easy access/detachable for in-depth cleaning and servicing
• MES integration for remote servicing, data collection and analysis
• SCADA compatible
• Intuitive user interface via HMI
• Programmable/recipe selection
• High weighing accuracy: Typical giveaway: less than 0.2%
• Gentle product handling with low drop height – vibration handling for low stress/impact flow
• High speed – up to 85 portions / min. at 2 kg.
• Flexible system to handle large as well as small potatoes
• Two Reversible Cross conveyors feeding to both sides of weigher
• Vario speed ensuring optimum operation.
• Full Integration with existing equipment
• Supply, install and commission
Fully automatic sack handling solution to include picking, dosing, stitching and outfeed conveying
• Safety fencing as required
• Estop integrated safety
• Flat belt sack feed magazine
• Fan operated vacuum system
• Robust pick up and presentation linkage
• Up to 10 bags per minute depending on size
• Variable weight handling up to 25kg
• Variable size crop handling
• PLC controlled
• SCADA compatible
• Appropriate communications /integration to multihead weigher.
• Servo Drive faster speed and more accurate movement and easy adjustment to settings.
• Electric operated height adjuster
• Two V-Track chain conveyors with side guides
• Sack Spreading unit pneumatic control linear drive bag grab unit with heavy duty slide bearing
• Ideally program selection or Plc Control with Touch Screen for changing timers
• Belt infeed to stitcher
• Inverter control and encoder fitted to Bag grabber.
• Heavy Duty Sewing Head either Newlong or DSC9 Smitsen Industrial TWIN THREAD sewing head.
• Thread Break Sensor
• Full Integration with existing equipment
• Supply, install and commissioning
Full card carton handling solution to include erecting, sealing, dosing and closing.
• Safety fencing as required
• Estop integrated safety
• Safety protections with switches to disconnect all/any electric & pneumatic circuits if opened
• Machine controlled by PLC
• Minimum 480 cartons/minute output
• Gravity box storage for 150 boxes minimum
• Boxes storage in line
• SCADA compatible
• Appropriate communications /integration to multihead weigher.
• Simple machine adjustments to allow for multiple sized cartons; ideally program selection
• Drive belts speed 21m/min
• Complete carton handling from storage/cartridge through box creation, dosing and taping
• Control panel equipped with at least: box counter – box timer, low box storage alarm, low tape/no tape alarm, full line alarm after the machine
• Full Integration with existing equipment
• Supply, install and commissioning
Checkweigher
• Inline checkweigher – weigher range 80g – 80kg
• Check Weigher complete with four single mount, heavy duty load cells mounted underside of conveyor belt drive.
• Infeed conveyor/outfeed conveyor
• Accuracy ±5 g to ±10 g
• Throughput minimum 15 units per minute
• Selectable recipe/program
• MES integration for remote servicing, data collection and analysis
• Inline reject function/capability
• High configurability for standard weighing applications
• Robust construction for heavy loads
• Data collection to support compliance
• A second 1m long conveyor belt with stop/start drive and heavy duty pneumatical guided cylinder for rejecting under or overweight bag or carton to a holding chute to side of conveyor.
• Stainless steel
• Full Integration with existing equipment
• Supply, install and commissioning
Integrated Belts/Conveyors system
• SWAN NECK ELEVATOR
o 1500 mm wide blue PVC side track belt 4750 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Drive & driven rollers with shaft clamping elements
o Ideally External bearing design to aid access
o Drive/gearbox drip tray 50mm high cleats @ 300mm pitch
o Infeed chute Swan neck & return roller Tubular support legs with adjustable feet (stainless leg inserts)
o Under-belt stainless steel support roller @ 600mm pitch 304 Stainless steel
• LIGHT WEIGHT CONVEYOR
o 500 mm wide blue PVC side track belt 900 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Adjustable box guides
o Tubular support legs with adjustable feet (stainless leg inserts) 304 Stainless steel (except certain drive components)
• LIGHT WEIGHT CONVEYOR
o 500 mm wide blue PVC side track belt 900 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Adjustable box guides
o 1 x box in position sensor
o Tubular support legs with adjustable feet (stainless leg inserts) 304 Stainless steel
• LIGHT WEIGHT CONVEYOR
o 500 mm wide blue PVC side track belt 1500 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Adjustable box guides
o Tubular support legs with adjustable feet (stainless leg inserts) 304 Stainless steel
• LIGHT WEIGHT CONVEYOR
o 500 mm wide blue PVC side track belt 1500 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Adjustable box guides
o Tubular support legs with adjustable feet (stainless leg inserts) 304 Stainless steel
• LIGHT WEIGHT CONVEYOR
o 500 mm wide blue PVC side track belt 900 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Adjustable box guides 1 x box in position sensor
o Tubular support legs with adjustable feet (stainless leg inserts) 304 Stainless steel
• LIGHT WEIGHT CONVEYOR
o 500 mm wide blue PVC side track belt 900 mm shaft centre length
o Minimum 75mm high polyethylene side skirting
o Adjustable box guides
o Tubular support legs with adjustable feet (stainless leg inserts) 304 Stainless steel
• ELECTRICAL CONTROL PANEL
o Wiring and control of all new equipment
o IP54 Stainless steel cable trays Including line start/stop sequence and E-Stop.
o Integration of control system with existing control system
o Hard and electronic copies of electrical & mechanical drawings
• DELIVERY & INSTALLATION
o Full line delivery
o Integration with existing and new equipment
o Supply, install and commissioning
NOTE: To register your interest in this notice and obtain any additional information please visit the Sell2Wales Web Site at https://www.sell2wales.gov.wales/Search/Search_Switch.aspx?ID=133695.
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